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A4 checklist with all illustrated steps. Tick the boxes on paper as you go.

FeatherSticks · Fire

How to Make Charcoal at Camp: The Tin Can Method Step by Step

A tin can, a nail hole and some offcuts: your own charcoal by bedtime.

Quick facts

Time
Typically 20–60 min in the fire, plus cooling
Difficulty
Easy — patience and reading the gas jet
Best for
Pitch glue, filter layers, drawing, fire practice
You need
Steel can with lid and a 3–5 mm hole, dry hardwood, fire

What you need

  • Steel can or tin with a snug lid and a 3–5 mm vent hole
  • Dry hardwood offcuts
  • Small saw for cutting the pieces
  • Nail and pliers for punching the hole
  • Stick, tongs or leather gloves
  • Green twig to plug the hole
  • Two stones and a cloth for crushing
  • Closed tin and zip bag for storage

Step by step

  1. Cut dry hardwood pieces

    1 Cut dry hardwood pieces

    Saw dry, dead hardwood into pieces about 1.5–3 cm thick and a little shorter than your can. No painted, treated or glued wood.

  2. Pack the can, one vent hole

    2 Pack the can, one vent hole

    Stand the pieces upright in a steel can, snug but not jammed. Press on a lid with a single hole of about 3–5 mm.

  3. Set it into the embers

    3 Set it into the embers

    Push the can into a bed of hot embers with a stick, hole facing up, and keep a fire going around it.

  4. Watch the gas jet

    4 Watch the gas jet

    Steam, then smoke and gas stream from the hole, and the gas often burns as a jet of flame. Keep your face away and wait, typically 20–60 minutes.

  5. Plug the hole, cool it closed

    5 Plug the hole, cool it closed

    When no more gas comes out, lift the can out, plug the hole with a twig and let it cool completely. Opened hot, the charcoal can reignite.

  6. Check it and store it dry

    6 Check it and store it dry

    Good charcoal is black right through, light and clinks when tapped. Store it cold and dry in a closed tin or bag.

Common mistakes

  • Using painted, treated or glued wood, or pallets, whose fumes and residues end up in the charcoal.
  • Making the can airtight with no vent hole, so the lid blows off and the batch burns.
  • Taking the can out while gas is still burning at the hole, leaving brown cores.
  • Opening the can while it is hot, so the fresh charcoal glows up and burns to ash.
  • Using thick, damp wood that takes hours and still stays brown inside.
  • Making charcoal in a tent porch or bringing glowing charcoal inside for warmth.
  • Bagging charcoal that is still warm or storing it where it gets damp.